Close-up of high-quality fish oil softgels representing Omega-3 supplements.
September 04, 2024

HOW HIGH QUALITY EPA AND DHA OMEGA-3 SUPPLEMENTS ARE MADE

How to verify if the Omega-3 supplements you are buying is good quality?Β 

You have to understand the process of how these capsules are made. Here is an overview of that process. It is a highly precision engineering process that a backyard home-based workshop can do.

Unfortunate, it is undoubtfully true that the market is stuffed with so called Omega-3 capsules made by such backyard factory. After all, consumers only see a shining opaque softgel. It is impossible for our naked eyes to know what is inside – truly good quality Omega-3 EPA and DHA or just fats!

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The process of extracting high-quality EPA (eicosapentaenoic acid) and DHA (docosahexaenoic acid) typically involves several steps designed to isolate these omega-3 fatty acids from their sources, such as fish oil, algae, or other marine organisms.

The goal is to achieve a high concentration of EPA and DHA while maintaining their purity and stability.

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Generally, brands and factories are not obliged to provide so much details to a general consumer. After all, some of them are strictly commercial confidential information.Β 

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What consumers can surely ask is: under what jurisdiction is the manufacturing facility is regulated, validated and monitored? The reputation of such regulatory body is a validation of the factory in which the products are manufactured.

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  1. Sourcing Raw Materials
  • Fish Oil: The most common source of EPA and DHA is fatty fish like anchovies, sardines, and mackerel.
  • Algal Oil: A plant-based alternative, especially for vegetarians and vegans, is oil extracted from algae that are rich in EPA and DHA.

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  1. Preliminary Extraction
  • Oil Extraction: For fish oil, the raw fish is processed using methods like pressing or solvent extraction to obtain crude fish oil. For algae, the cells are broken open to release the oil through mechanical or chemical processes.

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  1. Purification
  • Degumming: Phospholipids, proteins, and other impurities are removed by adding water or acids to the crude oil, which causes the unwanted compounds to separate.
  • Deacidification: Free fatty acids are neutralized by adding alkaline substances, removing undesirable acids that affect oil quality.
  • Deodorization: This step removes unpleasant odors and flavors through steam distillation under high vacuum and temperature, resulting in a more refined oil.

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  1. Concentration of EPA and DHA
  • Molecular Distillation: This step concentrates EPA and DHA by separating the lighter and heavier molecules under high vacuum. This process allows for the selective removal of non-omega-3 fatty acids.
  • Urea Complexation (optional): Urea is added to form complexes with saturated and monounsaturated fatty acids, allowing the separation of highly concentrated omega-3 fatty acids (EPA and DHA).

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  1. Esterification and Re-Esterification
  • Transesterification: The concentrated omega-3 fatty acids are converted into ethyl esters or triglycerides to enhance the concentration of EPA and DHA. Ethyl esters can be further refined and converted back into a more natural triglyceride form to improve bioavailability and stability.

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  1. Final Purification
  • High-Performance Liquid Chromatography (HPLC): Advanced purification techniques like HPLC can be used to achieve extremely high concentrations of EPA and DHA, often reaching over 90% purity.
  • Winterization (optional): This process cools the oil to separate out any remaining waxes or saturated fats that can solidify at lower temperatures.

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  1. Quality Control and Testing
  • The final product is tested for purity, potency, and the absence of contaminants like heavy metals, PCBs (polychlorinated biphenyls), and dioxins.
  • Quality control ensures the product meets regulatory and industry standards for safety and efficacy.

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  1. Encapsulation
  • The purified oil is encapsulated in soft gels or liquid form to protect the EPA and DHA from oxidation and degradation. Antioxidants like vitamin E may also be added to extend shelf life.

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  1. Packaging and Storage
  • The final product is packaged in airtight containers to prevent exposure to oxygen and light, which can degrade the oil. Proper storage is critical to maintain the quality and potency of the EPA and DHA.

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Key Considerations for High Quality:

  • Source of Oil: Sustainable and toxin-free sources of fish or algae are critical.
  • Purity and Concentration: High-quality EPA and DHA supplements often have higher concentrations and are free from contaminants.
  • Form of EPA and DHA: Re-esterified triglyceride forms are often considered superior in terms of bioavailability compared to ethyl ester forms.

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This entire process is designed to maximize the concentration and purity of EPA and DHA while minimizing degradation and contamination, resulting in high-quality omega-3 supplements.